serversurfer
New Member
Well, the impact wrench made short work of the castle nut. The next problem I encountered was separating the ball joint from the lower control arm.
First I tried a pickle fork, supplied by AutoZone. Not wanting to destroy the boot, I wedged it between the LCA and the steering knuckle. Trouble was, as I hammered the fork in, the LCA would just raise up, creating more space between the arm and the knuckle, and eventually the fork would just pop out on the far side. AZ then provided me with a "Pitman arm puller," but it didn't quite fit over the end of the arm. Feeling very clever, I had them give me a "2/3-jaw 2-ton puller," as the arms were adjustable. Problem was, they popped off the LCA as soon as any real pressure was applied. So then I went to NAPA and got a ball joint separator, but the fork wasn't wide enough to go around the ball joint and boot.
Getting desperate, I set about finding the "official" separator shown in the Helm's manual. They're $220! Fortunately, I found someone else looking for one, and they were advised to "just use the ratchet trick."
In a nutshell, you raise the LCA with your floor jack, making a nice gap between it and the knuckle. Then you wedge the handle of a ratchet wrench in between the arm and the knuckle, and remove the jack. Then you STOMP ON THE BRAKE CALIPER!!
This forces the whole assembly down, closing the gap between the knuckle and the arm. Since the ratchet handle is now filling that gap, the pressure holding the ball joint in the arm becomes the weak link in the system, and it's the first thing to give way.
Ironically, I almost stumbled across this solution on my own when working with the pickle fork. I knew the wedge of the fork was widening the gap between the knuckle and the arm and causing the whole assembly to raise up instead of come apart, and I thought, "If only I could somehow prevent that from happening, I'm sure this would totally work." I tried pushing down on the rotor with my hands, and even went so far as to give it a few cautious taps with a rubber mallet, but being a virgin, I had no concept of the force actually required, and I didn't want to break anything.
Supposedly, if you do the ratchet trick before removing the damping fork, the coil will do most/all of the work for you, but I'd already disconnected it at that point, per the instructions in the Hayne's manual, so I didn't test that myself.
Anyway, after a quick trip to an exhaust shop to get a leak welded, my car is finally roadworthy! I have to say, I'm pretty proud of myself, having never done anything more complicated than topping up the oil and washer fluid. The only real "setbacks" I encountered were acquiring the proper tools, and I saved myself about $1,000 versus paying someone else to do the work. Now I just gotta figure out why my speedo only works intermittently.
Thanks for all of your help, gang! <3
First I tried a pickle fork, supplied by AutoZone. Not wanting to destroy the boot, I wedged it between the LCA and the steering knuckle. Trouble was, as I hammered the fork in, the LCA would just raise up, creating more space between the arm and the knuckle, and eventually the fork would just pop out on the far side. AZ then provided me with a "Pitman arm puller," but it didn't quite fit over the end of the arm. Feeling very clever, I had them give me a "2/3-jaw 2-ton puller," as the arms were adjustable. Problem was, they popped off the LCA as soon as any real pressure was applied. So then I went to NAPA and got a ball joint separator, but the fork wasn't wide enough to go around the ball joint and boot.
Getting desperate, I set about finding the "official" separator shown in the Helm's manual. They're $220! Fortunately, I found someone else looking for one, and they were advised to "just use the ratchet trick."
In a nutshell, you raise the LCA with your floor jack, making a nice gap between it and the knuckle. Then you wedge the handle of a ratchet wrench in between the arm and the knuckle, and remove the jack. Then you STOMP ON THE BRAKE CALIPER!!
This forces the whole assembly down, closing the gap between the knuckle and the arm. Since the ratchet handle is now filling that gap, the pressure holding the ball joint in the arm becomes the weak link in the system, and it's the first thing to give way.
Ironically, I almost stumbled across this solution on my own when working with the pickle fork. I knew the wedge of the fork was widening the gap between the knuckle and the arm and causing the whole assembly to raise up instead of come apart, and I thought, "If only I could somehow prevent that from happening, I'm sure this would totally work." I tried pushing down on the rotor with my hands, and even went so far as to give it a few cautious taps with a rubber mallet, but being a virgin, I had no concept of the force actually required, and I didn't want to break anything.
Supposedly, if you do the ratchet trick before removing the damping fork, the coil will do most/all of the work for you, but I'd already disconnected it at that point, per the instructions in the Hayne's manual, so I didn't test that myself.
Anyway, after a quick trip to an exhaust shop to get a leak welded, my car is finally roadworthy! I have to say, I'm pretty proud of myself, having never done anything more complicated than topping up the oil and washer fluid. The only real "setbacks" I encountered were acquiring the proper tools, and I saved myself about $1,000 versus paying someone else to do the work. Now I just gotta figure out why my speedo only works intermittently.
Thanks for all of your help, gang! <3