Hendo's EF hatch project

Hendo

Sporting Lunatic Fringe
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5+ Year Member
Keep it up bro. And i woulda ran some type of fuel induction service just to make sure injectors and all was clean. Pour very small amounts of seafoam thru a vaccum line, let it suck it up and run like half a bottle through. Low rpms low nearly closed throttle sounds like a fuel issue. Possible dirty injector or something.
It was snarfing mad oil through the rings or valve stem seals after my last oil change. A bottle of ring sealer later (yuck) and I put 400 miles on it this weekend with no issue. Just has to last until I have all the parts I need to build the dang thing lol
 

Hendo

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5+ Year Member
Success on the rebuild, took about two hours including warsh time for the parts.

Billy movin' slow in the morning on Saturday lol



The dirty snail:



Needed some gentle persuasion to get the two cast pieces apart, note the rust chunks everywhere lol



Gross burnt nastiness on the shaft.



Parts washer ftw



Cleaning em up



The blades cleaned up nice. The intake one, anyway lol



Can see the nice clean shaft in this one



Ready to go back together



All back together



Gonna have to align the oil intake/outlets properly , but that'll take 5 seconds of squeezing one circle clip and giving it a spin to the right position. DAMN it I need nice tools like these. Makes this s**t so easy. The brass bearings were pretty worn, the shaft is in there nice and snug with the new bits. Gonna paint the cast parts silver and call it good for now. =)
 


Hendo

Sporting Lunatic Fringe
Registered VIP
5+ Year Member
Success on the rebuild, took about two hours including warsh time for the parts.

Billy movin' slow in the morning on Saturday lol



The dirty snail:



Needed some gentle persuasion to get the two cast pieces apart, note the rust chunks everywhere lol



Gross burnt nastiness on the shaft.



Parts washer ftw



Cleaning em up



The blades cleaned up nice. The intake one, anyway lol



Can see the nice clean shaft in this one



Ready to go back together



All back together



Gonna have to align the oil intake/outlets properly , but that'll take 5 seconds of squeezing one circle clip and giving it a spin to the right position. DAMN it I need nice tools like these. Makes this s**t so easy. The brass bearings were pretty worn, the shaft is in there nice and snug with the new bits. Gonna paint the cast parts silver and call it good for now. =)
 

charlie brown

smokey
Registered VIP
Thanks. It feels great to do work. Bill's my only "car buddy," other than the body guy I can't seem to convince to get started on helping me lol
I know the feeling. most of the people i know and work on cars with are still in the military and else where in the world
 

Hendo

Sporting Lunatic Fringe
Registered VIP
5+ Year Member
Alright, I think I may go with a new crank. One of my goals is being able to rev the s**t out of this thing, but with the asstastic rod/stroke ratio of the A6 block (and all 1.6L D-series, actually), I'm seriously considering de-stroking it and using custom length rods for a shorter stroke. Larry Widmer at Endyn did this when he supercharged his EF, and I believe they have a rod/piston/crank de-stroking combination for D-series motors in stock. With upgraded springs and valves and a vastly improved rod to stroke ratio, should be able to rev that sucker up to 10k without everything flying apart.

This is going to be really expensive ($1500+), not to mention I'd like to use his Bump-Stix cam, which is another $550. Thankfully, when I can afford it, the head can get sent in and worked on (that guy's a wizard with a grinder) and I can keep driving the car. So at least the order of things I need to do is coming together.

Thoughts on de-stroking for a better ratio, anyone?
 

Hendo

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5+ Year Member
Ordered some new rocker panels, and some OEM valve seals. Parts parts parts.
 

Hendo

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5+ Year Member
Ebay's a good thing, just not for no-name brand turbos XD

Came home to the new rockers on my doorstep:



Got two small packages yesterday, valve stem seals and a rear wiper block off plug:





I'd rather having a working arm than a block off plug, but whatevs for now. Going to get some new wheel arches next if the paycheck allows. Gonna focus on making it look good, that is, while the motor holds out lol
 

*WFNcrew*

New Member
5+ Year Member
hey man, Where did you get your Ring Sealer? And is it still working ok for you? I need to hold my car over until Spring to reuild the lower end but she is chugging oil like I chug beer.. . Any advice will be appriciated. Good Build thus far.
 

Hendo

Sporting Lunatic Fringe
Registered VIP
5+ Year Member
Vato Zone carries it, I use the Risone brand one. It's like $4 and it's kept the beast running fine for now.
 

Hendo

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Registered VIP
5+ Year Member
Well the wife forced the issue regarding my cloudy as hell projection tv, so the last batch of cash went to a new 50" 3d plasma. New wheel arches are up next, as is a front bumper filler.

Oh, and I picked up a used rear bumper filler (finally). $75 shipped and I can say bye bye to the rustiest piece of crap on the car lol
 

BoostN_ED7

New Member
Well the wife forced the issue regarding my cloudy as hell projection tv, so the last batch of cash went to a new 50" 3d plasma. New wheel arches are up next, as is a front bumper filler.

Oh, and I picked up a used rear bumper filler (finally). $75 shipped and I can say bye bye to the rustiest piece of crap on the car lol
how much were the rockers, and what bay store did you get them from, my ED7 is hurting in that area
 

CivicxTree754

New Member
Registered VIP
Nice....those blades were ok? They look weird to me. I saw a ebay turbo mess a few days ago about the thin blades being melted almost close from heat and it kinda looked like the way ur blades are starting to look. Maybe its just the angle of the pic.
 

Hendo

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5+ Year Member
how much were the rockers, and what bay store did you get them from, my ED7 is hurting in that area
jaycr48 is the name, Lake Erie Trading Post is the store. Still says more than 10 available.
 

Hendo

Sporting Lunatic Fringe
Registered VIP
5+ Year Member
Nice....those blades were ok? They look weird to me. I saw a ebay turbo mess a few days ago about the thin blades being melted almost close from heat and it kinda looked like the way ur blades are starting to look. Maybe its just the angle of the pic.
Everything fit together great, after they were cleaned up the blades looked like every other picture I've seen of them online. Nothing was warped or uneven about them. If it doesn't end up working those parts come apart and can be replaced, but there's nothing about it up close that indicates anything is wrong. What do you think you're seeing exactly?
 


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